IQF Carrot – Frozen Carrot Manufacturer in India from ABC Fruits
Overview: IQF Carrot Dices – Frozen Carrot Dices from ABC Fruits
IQF Frozen Carrot Dices or Diced Carrots Frozen are small, uniformly cut pieces of carrots that are rapidly frozen using the IQF process. This freezing technique ensures that each dice remains separate, preventing clumping and preserving the vegetable’s natural texture, flavor, and nutritional value. Carrots (Daucus carota) are one of the most widely grown root vegetables in India. India produces both tropical and temperate varieties, with cultivation spread across multiple states.
IQF Frozen Carrot is widely used in the food industry due to its vitamins, minerals, and antioxidants contents. It is a key ingredient in Frozen vegetable mixes, Soups, stews, ready meals, Baby food, purees, Snack foods, Industrial food processing.
ABC Fruits is a leading manufacturer of IQF Frozen carrots in India, offering premium-quality frozen carrots that meet international standards. Our advanced IQF process preserves freshness, ensuring year-round availability while maintaining their vibrant color and natural sweetness. Sourced from carefully selected, farm-fresh carrots harvested at peak ripeness, our IQF Frozen Carrots retain their rich flavor, nutrients, and firm texture. By utilizing cutting-edge Individually Quick Freezing (IQF) technology, we deliver a product that tastes as fresh as the day it was harvested.
Carrot Season in India:
In India, carrots are seasonally available:
– October to January
– April and May.
This seasonal harvest ensures a consistent supply for processing and distribution.
IQF Carrot Dices | Frozen Carrot Dices Specification
| Parameter Group | Range Value |
|---|---|
| PHYSICAL & CHEMICAL | |
| Brix at 20°C | 8˚ to 9˚ |
| Acidity (% as CA) | 0.10 to 0.30% |
| pH As Natural | 6.0 to 6.80 |
| Quality Description | Dice of Carrot is made from sound mature & selected semi ripened Carrots. The process involves selection of mature Carrot, washing, Peeling, Cutting, Inspection, Blanching, diced and frozen in IQF Freezer at -18 Deg C., final inspection, packing in food grade blue polyliner in carton box & passing through metal detector before stored at -18 Deg C. The product is manufactured under stringent hygiene conditions throughout the process line and continuous monitoring by QA to comply with Quality and Food safety standards. |
| Consistency | Solid |
| Clumps | Less than 5 % |
| MICROBIOLOGICAL | |
| Aerobic Plate Count CFU / ml | <25,000 (CFU/g) |
| Yeast & Mould Count CFU / ml | <100(CFU/g) |
| Coliform Count Per ml | <10(CFU/g) |
| E. Coli | Absent /25g |
| ORGANOLEPTIC | |
| Product sizes | Free Flowing Dices of Sizes 10×10 mm. The Dices are made from fresh/frozen slices of vegetable vertically cut. Since the slices are oblong in nature and not all dices will be completely uniform in shape/size. However, up to 70-80%will have two sides of the required size, 20-30% will be of irregular shape due to the geometry of the Vegetable. Also based on customer requirements. |
| Flavour | Characteristic of Carrot |
| Taste | Characteristic of Carrot |
| Appearance | Fresh Mature Carrot, Firm before thawing and soft after thawing |
| Colour | Orange to Bright Reddish |
| PACKING |
|---|
| IQF Carrot is packed in blue color food grade PE bags & packed in a 5ply corrugated box. |
| CONTAINER LOADING |
| Refrigerated containers must be used for transit and must be maintained at -18˚C or lower. Delivery of the product as per customer requirement or agreed between the parties. |
| STORAGE |
| IQF Carrot is stored at below -18˚C in the Cold room. |
| SHELF – LIFE |
| 24 Months from date of manufacturing if stored at -18⁰ C. |
Manufacturing process of IQF Carrot Dices
The production of Individually Quick Frozen (IQF) Carrots follows a meticulously controlled process to ensure premium quality, maximum freshness, and adherence to international food safety standards.
Raw Material Selection:
The process begins with the careful selection of fresh, mature carrots from the farms. These carrots must have a uniform size, shape, and color. They should have a firm texture with a naturally sweet taste. They must be free from pests, diseases, and physical damage. Additionally, non-GMO and pesticide-free varieties are preferred.
Cleaning & Pre-Washing
Once the carrots arrive at the processing facility, they undergo thorough cleaning and washing to eliminate dirt, soil, and impurities. The carrots pass through high-pressure water spray tunnels to remove surface debris. Mechanical brushing ensures the removal of any stubborn dirt. The cleaned carrots are manually inspected to discard any defective or damaged ones. We implement a thorough three-stage water washing process to eliminate all impurities, ensuring optimal cleanliness.
Peeling & Cutting
After cleaning, the carrots are peeled using automated peeling machines to ensure uniformity. The peeled carrots are passed through the dicer machine to get the required size based on customer requirements. The cut pieces are inspected for size uniformity and quality.
Blanching
Blanching is an essential step to preserve the color, texture, and nutritional value of the carrots while inactivating enzymes that could cause spoilage. The carrot pieces are briefly blanched in hot water (85-95°C) or steam for 3-5 minutes. This process helps reduce microbial load and enhance shelf life. Immediately after blanching, the carrots are rapidly cooled using a chilling process to halt the cooking process.
IQF Freezing Process (Individually Quick Freezing)
The most crucial stage of the process, IQF freezing, ensures that each carrot piece retains its freshness and prevents clumping. The cut carrots are passed through an IQF tunnel, where they are exposed to extremely low temperatures (-35°C to -40°C). Cold air blasts rapidly freeze each carrot piece individually within minutes, preventing the formation of large ice crystals. This process locks in the natural texture, taste, and moisture content.
Sieving and Final inspection
There is a sieving process where the under sizes are removed by Vibro Shifter followed by final inspection for foreign particles including physical defects.
Quality Control & Food Safety Standards
To meet international quality and food safety regulations, the frozen carrots undergo stringent quality checks and laboratory testing, including physicochemical analysis, which evaluates color, texture, and nutrient retention. Microbial testing ensures the product is free from harmful bacteria. Moisture content analysis verifies appropriate moisture levels for extended shelf life. Pesticide residue testing ensures compliance with food safety standards.
Weighing & Packaging
Once frozen, the IQF carrots are packed in food-grade, moisture-resistant packaging to preserve their freshness and quality. After the final packing stage, the product undergoes a metal detection process to eliminate any risk of metal contamination. This ensures the highest safety and quality standards are maintained for consumer protection. Packaging options include retail packaging in pouches ranging from 300g to 5kg and bulk packaging in carton boxes ranging from 10kg to 30kg for food manufacturers and exporters. Each package is labeled with essential information, including product name (IQF Carrots), batch number for traceability, storage instructions (-18°C or lower), and best-before date.
Cold Storage & Distribution
The packaged IQF carrots are stored in temperature-controlled cold storage at or below -18°C to prevent thawing and maintain quality.
Logistics & Distribution
For domestic supply, the IQF carrots are delivered to supermarkets, restaurants, and food manufacturers. For export markets, the product is shipped in temperature-controlled containers to international buyers, ensuring freshness and compliance with global quality standards.
With a focus on advanced processing, strict hygiene measures, and continuous quality monitoring, ABC Fruits delivers high-quality IQF Carrots that meet international standards while preserving their natural taste, color, and nutritional value.
Applications and Uses of IQF Carrot Dices
IQF carrots are widely used across various industries due to their convenience, nutritional value, and year-round availability:
Food Processing Industry: Used as an ingredient in frozen vegetable mixes, soups, ready-to-eat meals, and baby food products.
Horeca (Hotels, Restaurants, and Catering): Preferred by chefs and caterers for preparing salads, side dishes, and gourmet recipes.
Retail Market: Sold in supermarkets and grocery stores as a convenient frozen vegetable option for consumers.
Juice and Beverage Industry: Used for producing fresh carrot juice, smoothies, and health drinks.
Baking and Confectionery: An essential ingredient in carrot-based desserts, such as carrot cake, muffins, and pastries.
Pet Food Industry: Incorporated into premium pet food formulations for added fiber and nutrients.
Institutional Use: Supplied to schools, hospitals, and airline catering services for nutritious meal preparation.
Health Benefits of IQF Carrot Dices
IQF carrots offer numerous health benefits while retaining their natural nutrients and freshness:
Rich in Beta-Carotene: Converts into vitamin A, essential for vision, immune function, and skin health.
High in Dietary Fiber: Supports digestive health by promoting regular bowel movements and gut microbiome balance.
Antioxidant Properties: Helps combat oxidative stress, reducing the risk of chronic diseases such as heart disease and certain cancers.
Source of Vitamin C: Boosts the immune system and promotes collagen production for healthy skin.
Low in Calories: Ideal for weight management while providing essential nutrients.
Natural Energy Booster: Contains natural sugars that offer a quick energy boost.
Carrot Season (India)
JAN- FEB
- MAR
- APR
- MAY
- JUN
- JUL
- AUG
- SEP
- OCT
- NOV
- DEC
ABC Fruits is the leading manufacturer and exporter of IQF Carrot Dices in India.